3D Printed Clamp for Aluminum Casting - Streetlight Pole Accessory

This project involved reverse engineering and 3D printing a clamp designed for aluminum casting. The clamp consists of two parts that combine to secure accessories to the main body of a streetlight pole. The process began with the damaged original piece, which was meticulously measured using calipers and micrometers. A precise reconstruction of the part was created in Fusion 360, then sliced using Ultimaker Cura and printed with an Ender 3 3D printer. The resulting prototype served as a model for the aluminum casting, ensuring the final product met the required specifications for functionality and fit.

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industrial-design cad-modeling reverse-engineering product-prototyping aluminum-casting-prototype 3d-printing-for-casting symmetrical-design ultimaker-cura 3d-printed-clamp streetlight-accessories clamp-design fusion-360-reconstruction ender-3-3d-printing caliper-measurements micrometer-measurements custom-clamp-design mechanical-part-reconstruction lighting-pole-accessories custom-prototyping engineering-for-casting