Custom Rolling Storage Carts for Punches and Dies

This project involved designing and optimizing custom rolling storage carts for punches and dies used in a bending machine. The client required a cost-effective and scalable solution because purchasing standard industrial storage units was prohibitively expensive. Instead, these custom-designed carts provided a tailored, efficient, and cost-saving alternative. Project Overview: • Three unique designs were created to meet different storage needs: 1. Punch Storage Cart – Dedicated to storing punches securely 2. Die Storage Cart – Designed specifically for organizing dies 3. Combined Storage Cart – A hybrid solution that accommodates both punches and dies • The designs were developed considering the actual weight and dimensions of the punches and dies. All measurements were precisely taken to ensure proper load distribution and ease of access. • Material and Construction: • The punch storage system was built using bent metal plates at precise angles to provide secure support. • The die storage system was designed with metal tubes, topped with plastic plates to reduce wear and tear on the dies. • Each cart was equipped with locking caster wheels for mobility and stability during use. • Efficiency & Cost Savings: • The modular design allowed the client to produce as many units as needed, reducing dependency on costly commercial alternatives. • The carts were tested in real-world conditions, with video documentation of the first prototype confirming high user comfort and practicality. • The final solution significantly improved organization, accessibility, and durability in the workspace.