Shaking Incubator Device

The Shaking Incubator project with a Swing-Up Door involved a comprehensive design and engineering process to create a sophisticated laboratory device with precise functionality and efficient operation. The project unfolded through the following key stages:

• Device Dimension Study and Design Iterations:
  Conducted an in-depth study of the device dimensions and iteratively generated multiple designs to arrive at the optimal dimensions and shape for the shaking incubator.
• System Specification and Integration:
  Identified and integrated essential systems into the device, including the heating system, cooling system, orbital shaking system, and control unit/panel to ensure seamless operation.
• Heating System Design:
  Calculated the required number of heaters and their wattage, designed a suitable fan for internal air circulation, and engineered the mechanical design of the heating unit for optimal performance inside the shaking incubator.
• Orbital Shaking Mechanism:
  Developed an orbital shaking system using a DC motor with a gearbox to achieve the desired shaking motion for the chemicals plate.
• Innovative Cooling System Design:
  Overcame the challenge of the device's small volume by designing a unique cooling system using Peltier modules, carefully considering thermal conductivity and utilizing 10 modules to provide 150 watts of cooling power.
• Swing-Up Door Design:
  Engineered a swing-up door that ensures a secure seal to prevent heat leakage, incorporating Air gas dampers for controlled opening, and using ABS for transparency and galvanized steel for strength and ease of manufacturing.
• Manufacturability Optimization:
  Redesigned the device to account for sheet metal factors, fixations, welding requirements, and assembly considerations to streamline the manufacturing process.
• Accessories Selection and Supervised Manufacturing:
  Selected appropriate accessories like dampers, hinges, and rubber bases, and closely supervised the manufacturing process encompassing laser cutting, sheet metal bending, welding, and electrostatic painting.
• Assembly Oversight:
  Supervised the meticulous assembly of device elements to ensure functionality, precision, and adherence to design specifications.
  This project exemplifies a systematic approach to design, innovation in system integration, and meticulous oversight throughout the manufacturing and assembly processes, resulting in the successful creation of a high-performance shaking incubator with a swing-up door.