The most challenging part of the new product design process is developing a design that works in real-world situations. Some people may think that manufacturing is the most challenging step because of its high costs and the occasional need for investment in specialized machinery and hiring. Contrary to popular belief, a product can only reach the production line when everyone agrees on every detail of the design. In addition to aesthetics, designers need to consider other essential elements including functionality, user experience, ease of use, future development, maintenance, and overall production cost. A new product is ideally designed in a way that prevents the manufacturing party from making significant changes to the existing production system for the sake of cost minimization.
The use of images in modern manufacturing has gone far beyond simple hand-drawn sketches. Basic sketches are still used but mainly for brainstorming during the beginning of a design process. In the hands of capable designers, sophisticated computers can generate lifelike images to represent an object in its entirety. Not only does the image represent how a product looks but also gives a clear depiction of how it will perform in the real world. Details in 3D visualization are more than just skin deep, but go much further to include materials, thickness, strength, density, behaviors under pressures, weak points, strongest points, and wear and tear.
Invention and subsequent development of computer graphics have played a significant role in the improvement of manufacturing efficiency in all industries. The realistic animation of a product provides a better understanding of how it should perform. Some 3D visualization images are presented in video format for showcasing, while others are interactive programs where designers can modify external factors or variables like weather conditions, impact with other objects, topography, exposure to chemicals, and electricity or power.
One of the most familiar applications of 3D visualization is in the automotive industry, where car designers create visual images of car or part design to showcase its performance under particular conditions like aerodynamics, traction control, braking, or safety features. 3D visualization provides an excellent platform to conduct preliminary tests of a vehicle’s overall function well ahead of production. Based on the test results, engineers and designers have some idea of any necessary changes to the design. There can be a lot of variables tested, such as power to weight ratio, interior space availability, electrical efficiency, wheels size, and powertrain systems concerning road conditions, type of fuels or lubricants, and users’ driving styles. Since the tests are all in 3D animated format, designers can see how any particular variable will impact the car’s performance.
The beauty of 3D visualization is the way it cuts costs in the design process. Using the automotive industry as an example again, there’s no need to build an actual car to discover performance issues. Designers can modify an object in its digital form to meet desired production parameters. You can’t achieve that with sketches and clay models. This doesn’t mean that test-driving is no longer necessary, but animation helps avoid fundamental errors in the vehicle design. In addition to its uses in automotive, 3D visualization is now widely used in the manufacturing operations of all industries.
In architecture, 3D visualization uses more or less the same approach as in the automotive industry. Whether it’s a house design or a skyscraper, designers use a set of data to manipulate the object as needed. Type of materials along with their properties and building dimensions are put together in the computer-generated graphic to figure out the construction’s rigidity when vacant and inhabited. Designers can also use weather conditions and wind speed to see how the building will withstand the conditions over a specific time period. The same principle applies to other industries including electronics, fashion, furniture design, aerospace, sports, interiors, medical equipment, transportation, etc.
Besides functioning as a prototype, 3D visualization is a hot-selling commodity in recent years. 3D visualization as a product, as opposed to a prototype, can be seen in the VR (virtual reality) industry. In this case, computer-generated images function not only as a representation of the real object, but a digital world users can interact with. You can consider this a 3D illusion where users are immersed and become part of a 360-degree viewing experience. Some VR platforms offer detailed experiences of tourism destinations all around the world. The Grand Canyon, Mount Everest, space travel, and deep sea explorations are among the most popular locations. Amateurs and more serious product designers may also use both 3D visualization and prototyping (with a 3D printer) to demonstrate their ideas to companies and investors alike.
A lot of companies use 3D visualization rather than photographs to create product catalogs. It probably seemed counterproductive a long time ago due to the high cost associated with the 3D rendering process, but thanks to market trends and the gradual improvement of computer graphics, costs have gone down to the point where the price for creating computer-generated graphics is becoming competitive with photo shoots. Considering that fact that hyper-realistic renderings are almost exactly the same as the real objects, are more versatile, and come without the hassles of photography, it isn’t surprising to see more companies and large retailers opt for 3D visualizations.
Minimizing production costs is a major benefit, and 3D visualization does that in a few different ways.
When designing an object, engineers have the freedom to use a strictly theoretical approach or combine it with any technical compatibility the manufacturing facility provides. At least from the perspective of commercial enterprising, there’s little point in creating a 3D visualization if the product isn’t feasible to create, unless for marketing purposes to showcase a product development concept.
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