Manual Transmission Gear Shift Lever Design

Current Gear Shift Assembly Fail stress shifting test. The Nylon Rod Bracket that connects transmission cable and gear handle rod breaks between 50,000 - 110,000 cycles. Objective is to resolve the failure issue by analyzing using FEA/CAE and redesign the failure part. Key Skills: CATIA 3D CAD, 2D Drafting, CATIA FEA/CAE, Prototyping, Insert Injection Molding, Gear Shift Lever Mechanism Calculation and study, GEMBA.