Mechanical Design Engineer with 9+ year of experience in Design & Development. Design and Drafting of machines for testing lab and manufacturing/ fabrication Industries. Using CAD systems to... Read more

Mechanical Design Engineer with 9+ year of experience in Design & Development. Design and Drafting of machines for testing lab and manufacturing/ fabrication Industries. Using CAD systems to generate new drawings, modify existing designs, and to be generally involved in projects throughout the whole production process. Produce detailed drawings and material schedules which are clear, accurate and cost effective. Ability to work in team & create a collaborative work environment. Having good knowledge of 3D CAD software like as- Solid works, Catia and little bit knowledge Auto-CAD.

As a Mechanical Design Engineer, I have developed strong 2-D and 3-D Drafting and Designing skills. And gain good experience in working with software like Autocad, CATIA -V5, Solidworks, and... Read more

As a Mechanical Design Engineer, I have developed strong 2-D and 3-D Drafting and Designing skills. And gain good experience in working with software like Autocad, CATIA -V5, Solidworks, and Photoshop. I can assist you with any stage of the design & manufacturing process, including: - 2d drawing - 3d modeling - CAM/CNC - Fabrication of high-quality prototyping. - Designing plastic. - CNC machining and 3d printing.

I’m Abu Shahama Khan, a Certified SOLIDWORKS Expert and Mechanical Design Engineer with 12+ years of experience delivering DFM-optimized, production-ready designs for global clients in automotive,... Read more

I’m Abu Shahama Khan, a Certified SOLIDWORKS Expert and Mechanical Design Engineer with 12+ years of experience delivering DFM-optimized, production-ready designs for global clients in automotive, medical devices, industrial machinery, and IoT. My work blends technical precision with entrepreneurial agility, ensuring designs are cost-effective, compliant, and manufacturable. Key Accomplishments 🏭 Industrial Machinery & Acoustic Studios Led the design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier acoustic studios, reducing assembly errors by 30% via GD&T and SolidWorks equations. Engineered CNC routers, silos, and conveyor systems for automotive and food storage clients, optimizing workflows with ANSYS FEA/CFD. 🚗 Automotive & Transportation Designed EV battery housings and low-bed trailers, improving structural integrity by 35% while reducing weight through carbon fiber optimization. Redesigned Ford Transit conveyor systems for package delivery, cutting fabrication costs by 25%. 🏥 Medical Devices Developed FDA-compliant enclosures for surgical laser systems (Theralase Technologies), passing all regulatory tests. Prototyped 3D-printed prosthetic limbs with 30% cost reduction via material science and DFM. 🔌 Consumer Electronics & IoT Delivered IoT parcel lockers with RFID security and climate control for smart apartments. Designed premium electrical enclosures (IP65-rated) for outdoor TVs and advertising displays. Technical Expertise Software & Tools CAD/CAE: SOLIDWORKS (Sheet Metal, GD&T, Large Assemblies) CATIA, Autodesk Inventor, Creo, SolidEdge, Unigraphics-NX ANSYS (FEA, CFD), AutoCAD (2D Drafting, Advanced Steel) Rendering & Simulation: KeyShot (Photorealistic Renders), Moldflow (Injection Molding) Manufacturing & Prototyping: 3D Printing (FDM, SLS), CNC Machining, Laser Cutting (DXF/STEP Files) Core Skills Design for Manufacturing (DFM): Optimized 150+ projects for cost, material efficiency, and tooling compatibility. Geometric Dimensioning & Tolerancing (GD&T): ASME Y14.5-certified precision for seamless assembly. Materials: Carbon fiber composites, stainless steel, tool steels (P20/H13), ABS/PC. Compliance & Standards ISO 9001, ASME Y14.5, ASTM, UL/CE, FDA. Education & Certifications B.Tech, Mechanical Engineering | Integral University, Lucknow Certified SOLIDWORKS Professional (CSWP) | Advanced Sheet Metal GD&T ASME Y14.5 Certified Why Partner With Me? Whether you need a prototype optimized for CNC or a large-scale sheet metal assembly, I combine freelance flexibility with corporate-grade precision to deliver compliant, market-ready solutions. My expertise in SOLIDWORKS, ANSYS, and DFM ensures your project is built to last and ready for production.