Revolutionary Meditation Bench

in 3D Modeling Design held by Sentinel
Contest Ended, Winner(s) have been selected.
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Description:
A standard meditation bench made of wood gets a makeover. We are looking to create a fully-adjustable, lightweight, travel version of a wooden meditation bench for manufacture via injection molding (plastic). Here is a reference for what it usually looks like (not what we are making):

www.samadhicushions.com/Meditation-Bench-Seiza-Kneeling-Bench-p/C-564.htm

The bench consists of 2 legs, of the same size, 7.5 inches tall. Atop is a main sitting piece, which is at right angles to the legs and is 18 inches long and 7 inches deep. All parts are ½ inch thick, or thinner.

The bench needs to be able to support the weight of an adult.

The main sitting piece (piece “A” in the sketch) needs to be rotational such that it can be tilted forward in order to create an angled seating platform. This adjustment is to conform to the seating angle of the meditator to create comfortable sitting position. The piece must lock out once in place at the desired setting, in order to provide stability while sitting on it (aka it does not move).

The legs must also be retractable, such that they fold in towards the main sitting piece in some manner, in order to make the bench small and practical for travelling or storage. When folded, teethe assembly should ideally be no more than 1 inch thick.
Wants:
Will be evaluated on how comprehensively the design meets and achieves all of the technical aspects from the description above.
Don't Wants:
An incomplete design that does not properly address all elements, in a way that is actually manufacturable per injection moulding process.
Ask for Sample:
Supported file extensions: sldprt, x_t, igs, step
Software:
  1. SolidWorks
  2. PTC Creo Parametric
Additional Information
Please note that one of the main criteria for design is also the weight of the product. It is meant to be as light weight as possible, while supporting the functionality requirements. A perfect score on this point would be a weight of 1lb.

Entries

= Buyer's Rating
#15 Revolutionary Meditation Bench by Vit Gean
#29 meditation bench concept 2 by priyanshu pandey
#27 MediBench by Jezdo
#26 Last Bench by REDA
#21 Bencho Final by Ridwan Sept
#20 Bencho by Ridwan Sept
#1 TAB-1 by Jamal2techno
Declined
#13 Meditation Bench by Rekha
#10 Bench_Go by Ridwan Sept
#8 Revolutionary Meditation Bench 1 by Irfan
#7 design 1 by ezer153
#6 Meditation bench by Flaviano Crespi
#5 Zench - Meditation Bench by Pablo Gosso
#4 Foldable Meditation Bench by sldraftingdesign
#3 Revolutionary meditation bench by Nv
Download Files

Discussion

Showing last 20 comments - View All

Flaviano Crespi

Designer

Thu, 24 Sep 2015 06:58:09 +0000
Congratulation to the winner,
i have a curiosity:
how weight the model?

Ridwan Sept

Designer

Wed, 23 Sep 2015 18:25:04 +0000
congratulations for Pablo :)

REDA

Designer

Wed, 23 Sep 2015 13:25:30 +0000
Winner ?.

Rekha

Designer

Tue, 15 Sep 2015 11:40:37 +0000
Dear Mr.Sentinel,
You have said that the bench that is to be designed should be a plastic part which is injection moulded. But you also say that it will have a thickness of 0.5 inch.
As per my knowlegde the injection moulding part can have a maximum thickness of 0.15 inch.
this is due to the flowablity of the molten plastic in the cavity. A thickness more than this will lead to filling problems and the design is going fail.

Thank you,

Rekha.

REDA

Designer

Tue, 15 Sep 2015 08:02:37 +0000
Hi Sentinel,
Can you rate please ! ?

Regards
REDA
Thu, 10 Sep 2015 11:37:09 +0000
Well the fact is that none of the posted designs meets all of the requirements (weight, thickness and strength), that I can tell just by the looks. And like you said, it is impossible to do so because of the construction techniques needed (because of plastic molding) and material properties that plastic has.
What I am more surprised of is that many of the designers here made their tables 0.5inch thick and with the right dimension but surely didn't do any FEM analysis to prove that their design really holds 100kg. I mean everyone that knows how to model in any of the CAD softwares can make a desk to meet the requirements, but not anyone can also prove that their design can withstand the required 100kg.
If I'm going to post a deisign I will rather go on the save side and make a model with bigger thickness rather thjen make a model that will be useless.

Regards

sldraftingdesign

Designer

Thu, 10 Sep 2015 02:51:51 +0000
Wow, is crazy rediculous. Awesome work Pablo

dhv4brre

Designer

Wed, 09 Sep 2015 13:00:31 +0000
Hi,

I saw here very nicely handled proposals. However, for all is one of the great BUT:
Checked at least one of you the two key things - mass and strength?

I also spent some time on this project, still without posting anything.
Let's look at it from my party, so rather by the structure and the strength.
For the published geometry and human weight 100 kg.

1. If we are going to be based on the requirement of the maximum allowable weight, then the maximum allowable density of the material must be around 237 kg/m3 (118kg/m3 for 1" plate). The density of ABS plastic is around 1000 kg/m3, so for compliance with weight 1 lb would need only use 24% of the full volume of the individual parts (12% for 1" plate).

2. tensile strength of ABS plastic is about 30MPa. Then for full Board a minimum thickness of plate is 10 mm (based on maximal allowable stress. It is not necessary to do any FEA analysis, on this is sufficient just a pencil and paper. For this thickess of course, the total weight is about 1,5kg. This is 3,3 times more than is required, the maximum weight of 1 lb (0,454kg)

3. On some of the proposals, the authors tried to do some weight reduction by relief. I don't believe that much as they appear to be on to something.

4. And don't forget on deformations. If 1/2" plates will used then deformations can be around 10-20mm.

5. I don't know what you, but I have done few FEA analyses using software NASTRAN for various designs of lighted part "A". I have designed plate with thickness of around 15 mm. If I use this plate also for the parts "B" and "C", then the total weight of assembly is around 600 grams in the case of use the strength of ABS at 100% strength. Some weight could be save after optimization. However, still there are not included local stiffeners which are necessary in places of tilting and folding mechanism.

With regards

Martin

Sentinel

Buyer

Tue, 08 Sep 2015 19:11:57 +0000
Hi,

The thickness of the bench should ideally be 1/2 inch or less, although consideration would be given to designs with thicker plastic, the ones with thinner and lighter designs would be considered superior.

cheers

Rekha

Designer

Tue, 08 Sep 2015 12:12:54 +0000
The strengths of a plastic part are the material type and the ribs that are provided to the part with consideration of direction of the forces acting...
defects increase in plastics as thickness increases.

priyanshu pandey

Designer

Mon, 07 Sep 2015 09:18:53 +0000
correctly said Mr. Luka B. i thought the same while designing the bench. being a mechanical engineer i can that the bench may get buckle easily for a load range of 80-100kg. (although i haven't done any FEA on my design yet) but i have a serious doubt about the thickness . thickness should be about 1 inch (specially for legs) when the product is to be made with plastics. no doubt the product can still be made with 0.5 inch thickness,but i can't guarantee it to be a highly durable product.
Mon, 07 Sep 2015 05:31:01 +0000
Hello sir,

I've spent around 4 hours on this project but I havent posted anything yet. The thickness requirement is very harsh and since you want to make this desk out of plastic I highly doubt that it could carry a lot, like 100kg would be, from a mechanical point of view, nearly impossible. Even some of the designs posted here may look good, but I highly doubt they would be functional, even with as many strengthening ribs as possible.

Would you reconsider a bit bigger thickness, 3/4 or 1inch of the parts?

Regards

Luka

Edwerd

Designer

Wed, 02 Sep 2015 17:39:37 +0000
@Pablo - Its an interesting design ,Good work

Flaviano Crespi

Designer

Mon, 31 Aug 2015 17:10:29 +0000
@sldraftingdesign
I am improving the model, it will upload soon!

sldraftingdesign

Designer

Sun, 30 Aug 2015 23:45:37 +0000
Would love to see how folds

sldraftingdesign

Designer

Thu, 27 Aug 2015 20:10:11 +0000
is fantastic

sldraftingdesign

Designer

Thu, 27 Aug 2015 20:09:32 +0000
is fantastic! Very good job Pablo

sldraftingdesign

Designer

Wed, 26 Aug 2015 20:07:14 +0000
submitted, enjoy!

Sentinel

Buyer

Wed, 26 Aug 2015 04:46:38 +0000
Hi Manuel, thanks for your estimate and the custom part website, I was not aware of it! Although I think we can do better than $100,000 in total cost for the first 10,000 through some contacts in China that specialize in high end snowboard bindings, this would not be an unfeasible cost. What parameters did you enter in the estimator to arrive at your numbers?

Wooden benches available online start at 5 lbs weight.

Hi Pat! I do not have a particular plastic in mind, and am open to suggestions regarding wall thickness as well. We were also suggested that a foam-filled product might be the way to go in order to get more strength.

Our main objectives (besides the desired functionality and strength) are light weight and small size. Of course the product needs to look good as well.

Thanks for your questions
Wed, 26 Aug 2015 03:39:21 +0000
Do you have a particular plastic in mind?
This will drive wall thickness on the plastic and correspondingly the design
http://www.protolabs.com/injection-molding/fundamentals-of-molding/wall-thickness-recommended

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