• Over 8 years of experience in Computer Aided Design (CAD) & CAE which include design and analysis of Machining, Casting, Die cast, sheet metal & injection molding plastic products. • Failure... Read more

• Over 8 years of experience in Computer Aided Design (CAD) & CAE which include design and analysis of Machining, Casting, Die cast, sheet metal & injection molding plastic products. • Failure mode effect analysis (FMEA) & Risk analysis to anticipate problems and design processes and products to reduce risks. • To do stack up analysis for the calculation of tolerance for critical dimensions. • To generate good quality mesh to reduce solution time and to achieve accurate result using meshing tools. • Retrieve and modify CAD model of medical devices components, generate tetrahedral, hexahedral FE mesh to define structural domain • To perform structural, linear & non-linear, Static & Dynamic FEA analysis of components to assess and /or modify structural design of these components to meet the design requirements. • Low-cycle fatigue (LCF) & High-cycle fatigue (HCF) calculation. • Identify and confirm model set-up and boundary conditions, execute analysis and post-processing of FEA results. • Participate in product design and development teams and regularly present analysis results to engineering peers and management. • Document analysis objectives, conclusions, results, and assumptions using a standard report template. • Modify design based on the interpretation of analysis results. • To calculate factor of safety to minimize the prototype iteration and validate the FEA result with hand calculation. • To design testing fixture for physical design life testing of products and created test report as per the IEC 60601 third edition compliance. • To do design for manufacturing analysis for mechanical components & interact with international supplier for DFM and modify design to reduce manufacturing cost without compromising the functionality of product. • To create parts and assembly drawings, bills of materials, detailed drawings for machining, assembly and quality inspection as per ASME standards.

Six sigma green belt certified mechanical design engineer with 10 years of exhaustive experience in design and development of various mechanical systems for industries such as high tech... Read more

Six sigma green belt certified mechanical design engineer with 10 years of exhaustive experience in design and development of various mechanical systems for industries such as high tech Semiconductor fabrication equipment, Battery manufacturing equipment, Warehouse automation systems etc. in CAD environment. Experience: -New product development from ideation till validation and development. -Concept development and detail design of mechanical systems involving mechanisms and automation. -Conceptualize and design machined parts (both metal and plastic), molded parts, monocoque sheet metal structure, welded plastic structure etc. -Design for manufacturability, assembly, cost and serviceability (DFx). -Independently select OEMs, materials (ANSI &ASTM), finish, coating etc. -Design calculation and tolerance stack up analysis. -QFD, DFMEA, FEA and Design verification testing. -Value engineering. -Good knowledge in machine design, strength of materials, structural analysis and mechanics. -Good knowledge in ASME Y14.5-M 1994 GD&T standards. -Good skill in 3D modelling and manufacturing drawings.