SurajSK

Experience

• Machine Designer FIverr · Freelance Jun 2023 – Present 1 yrs 5 mos undefined, Sri Lanka
• PRODUCTION ENGINEER Alloy Fabricators International (Pte) Ltd. · Full-time Nov 2021 – Oct 2023 1 yrs 11 mos Dehiwala-Mount Lavinia, WP, Sri Lanka • Manufacturing Oversight: Ensure compliance with international codes, overseeing smooth operations in the manufacturing of slurry valves used in mining plants. Successfully export products to companies in Europe and Australia, meeting their quality and regulatory requirements. Interact with production planning, supply chain, project management teams, and utilize Bill of Materials (BOM) for comprehensive oversight.
  
  • Problem Solving: Identify production issues, implement effective solutions, and minimize downtime to ensure continuous and efficient manufacturing processes for the steel parts. Utilize troubleshooting skills to address challenges and maintain productivity.
  
  • Quality Assurance and Coordination: Collaborate closely with supervisors to establish and maintain high-quality work processes in line with international standards. Coordinate quality inspections and implement quality control measures, to deliver products that meet or exceed customer expectations.
  
  • Design and Resource Management: Drive innovation in the design of large steel structures, utilizing detailed drawings, including GAD and Cross-Sectional Drawings, to guide production. Efficiently manage resources, including equipment procurement and optimization, to enhance production efficiency and cost-effectiveness. Continuously interact with production planning and seek opportunities for improvement in resource utilization and overall production processes.
• Autonomation Trainee MAS Intimates Unichela (Pvt) Ltd. · Internship Mar 2021 – Sep 2023 2 yrs 6 mos undefined, WP, Sri Lanka • Develop and fabricate machines and attachments, focusing on Jidoka principles for efficiency optimization. Utilize various design and FEA tools, including Solid Works, ANSYS, and Creo (PRO-E).
  • Collaborate with cross-functional teams to ensure successful project commercialization. Navigate BOMs through ERP systems such as Oracle R12.
  • Apply advanced problem-solving skills and technical knowledge for prototype system designs and Root Cause Analysis (RCA). Utilize cutting-edge technologies, including 3D modeling, simulation, and prototyping.
  • Demonstrate expertise in Pneumatic Systems, Electronic circuits, and Arduino/PLC-based control systems. Utilize various design and FEA tools, including Solid Works and ANSYS.
  • Projects - Design & Fabrication of Automated Angle Lace Cutter
  Design & Fabrication of Adjustable Waist Cutter
• Mechanical Engineering Trainee jinasena pvt ltd · Internship Jun 2020 – Feb 2021 8 mos Ja-Ela, WP, Sri Lanka Hands on Technical training on
  • Agriculture Machine Division: Machine design, Sheet metal fabrication
  • Casting Division: Iron, aluminum & brass casting, Pattern making, Operating 250kg induction furnace
  • Machine Shop: Conventional lathe, CNC lathe, VMC - Vertical Machining Center
  • Electrical Motors Division: Coil winding/forming, Motor assembling
  • Die & Mold Division: EDM - Electrical Discharge Machining, CNC milling, Mold design, EDM Wire cut
  • Injection Molding Division
  • Pump Assembly Division: Industrial, Domestic, Gasoline-powered pumps
  • Maintenance Division: VMC troubleshooting, Lathe, CNC-Lathe maintenance, Central air compressor maintenance
  • Projects – Design of inclined screw conveyor (Compost 4Ton/hr)