Engineer 1
Grolier Engineering Pvt Ltd · Full-time
Aug 2022 –
Present
2 yrs 3 mos New Delhi, DL, India
Design Optimization and Finite Element Analysis (FEA):
o Increased product robustness and efficiency by 50%: Optimized structural design using ANSYS/HYPERMESH, improving performance metrics.
o Recognized as a reason behind the development of ECOTECH Septic Tank, Lifting Harpoon, Check Valve, 7.5m Crane, by making design changes after FEA and DFM/DFA.
o Cut development cycle time by 30%: Implemented simulation workflows, expediting the time to market for new components.
o Reduced physical prototype testing by 40%: Established simulation models in FEA software, enhancing the accuracy of component behavior predictions under different operational scenarios.
o Performed FEED study, Finite Element Analysis, and detailed design to develop Reclaimer Boom Bracket.
o Improved manufacturing processes and using SolidWorks, achieving a 78% improvement in pilot line product quality.
o Successfully completed training on material properties, casting, welding procedures and forging.
o Integrated ISO 9001 standards into design and manufacturing processes: Achieved a 30% improvement in product consistency and a reduction in defects, enhancing compliance and quality.
o Efficiently designed product section with BOM, GD&T, and machining symbols.
• Process Improvement and Collaborative Design:
o Reduced assembly timelines by 10% for complex systems with 100+ components by implementing rigorous DFM and DFA protocols, lowering production costs.
o Decreased redesign cycles by 20% through enhanced tolerance analysis, improving production feasibility by collaborating with cross-functional teams and leading weekly review meetings.
o Troubleshot and debugged production issues through design reviews, improving system reliability and reducing downtime during critical production.