Sahil_Tamboli

About

Hire me now!! and be my first client. I 100 % assure you of best quality delivery. [🌟🌟🌟🌟🌟]

Trying to escape the corporate world and delve into freelancing.

I am a Mechanical Design Engineer specializing in aircraft interiors, product development, and advanced mechanical systems. With 4+ years of experience, I have worked on aircraft seating, ergonomic cabin layouts, lightweight structures, and precision mechanical components.

I offer CAD modeling, design optimization, and simulation services for aerospace, automotive, and industrial products. Using CATIA V5, DMU Kinematics, and GD&T, I create functional, manufacturable, and high-performance designs that meet industry standards.

🔹 Services I Offer:
✅ 3D CAD Modeling & Assembly Design (CATIA V5, SolidWorks)
✅ Aircraft Interiors & Seating System Design
✅ Kinematics & Motion Simulation (DMU, Mechanism Analysis)
✅ Finite Element Analysis (FEA) & Structural Optimization
✅ Product Prototyping & Manufacturing Support

🌍 Industries I Work With:
✦ General Mechanical Design (Prototyping, 3D Printing, Manufacturing)
✦ Aerospace & Aviation (Cabin Interiors, Seating, Structural Design)
✦ Automotive (Lightweight Components, Ergonomic Design)

I am passionate about solving engineering challenges and delivering high-quality designs that enhance efficiency and functionality. If you're looking for precision, creativity, and engineering expertise, let's collaborate!

📩 Contact me for your next project! 🚀

3D Models

Experience

Mecanical design engineer Safran Engineering Services · Full-time Jul 2023 – Present 1 yrs 10 mos Bengaluru, KA, India ● Developed initial concepts for the business development department [Safran, Cwmbran, UK] as an engineering support for the architect of the suites which were used to pitch to the clients [Airliners].
● Developed new type of meal table which reduced the weight of traditional meal table design by 24%.
● Rendered an animation of detailed disassembly for the same prototype meal table which helped with closure of future DFA issues.
● Worked on crew step bracket design, shoulder clearance provision for passengers, alternative sliding mechanism for the backrest and translation mechanism of the seat and meal table, Seat Information Panel [SIP] capping design, Portable Electronic Device [PED] flap design for the meal table, alternative metallic solution for monitor and literature pocket composite panel, Seat information Projector ID bracket and ideal positioning within suites. Maintaining proper documentation of all these work packages and PPTs for the same.
● Designed 3D printed closeout panels for the seat translation mechanism displayed at AIX24 [Aircrafts Interiors Expo 2024 – Hamburg, Germany].
● Introduced Blender software in my work as an additional support for easier explnations of complex concepts such as various mechanism and disassembly operations which also helps with closing future DFA error loops which indeed helped with time saving and cost reduction.
● Coordinated with technical publications department for the support regarding the animation of suites
for INNOVATHON 2024.
Project Assistant - R&D National Aerospace Laboratories · Full-time Mar 2021 – Jul 2023 2 yrs 4 mos Bengaluru, KA, India ● Worked in Powerplant and Fuel system[PPFS] department on SARAS MKII project and Advanced
Composite Division [ACD] on Tejas MKII fighter jet aircaft and AMCA stealth aircraft projects.
● Designed and developed mockups of Ground Handling Equipment [GHE] and Ground Support
Equipment [GSE] for Saras MKII aircraft engine removal and installation from and to aircaft and
engine stand. The mockup included things like engine oil change, engine removal and maintenance of
all equipments surrounding PT6A-67A Pratt & Whitney Turboprop engine in Nacelle and later
demonstrated for the DGCA certification approval.
● Fabricated stealth composites using Radar Absorbing Stealth [RAS] material where as per the
calculations done by principal scientists the composite test panal are made after that the bagging
operation needs to be carried out carefully without any leaks. The composite panels are then sent to
autoclaves for curing and later for NDT testings for FOD checks and DT testings under UTM
machine. The test composites made with RAS material were for the AMCA project of stealth aircraft.
● Created animation of engine removal and installation for SARAS MKII aircraft with the use of
Blender that was showcased at AERO INDIA 2023.
● Led a team for concept-to-realization of throttle quadrant box for RTA aircraft for its further
integration with simulator held in AERO INDIA 2023.
Mechanical Design Engineer CKS Engineering Works · Full-time Dec 2020 – Mar 2021 3 mos Bengaluru, KA, India ● AAC manufacturing plant layout planning as per the client requirements and design and development
of autoclave and other machines using CATIA and AutoCAD. Stock and inventory management.
● Conducted demonstrations of the working plant/sites of the existing clients to the new clients for easy
understanding of the overall plant process.

Education

College of Engineering, Pune BE, Mechanical Engineering, 7/10 2016 – 2019
A. G. Patil polytechnic, Solapur Diploma, Mechanical Engineering, 80.41/100 2013 – 2016

Other experience

Single Point of Contact Leadership Experience @ Safran Engineering Services
● Arranged and attended both weekly and steering committee meetings between Nebo and SESI and the
summary of the current condition of team is discussed along with other business level discussions
regarding monthly billing delivery sheets and KPI of all resources working for SESI.
● Maintained documentation such as Minutes of Meetings [MOM], Root Cause Analysis [RCA],
Cause, Concern, Corrective action [3C], Task cards for every month end, Leave tracker, Billing
Forecast tracker.
● Escalating all the issues and concerns to top level management and respective team leads to maintain
positive trend of On Quality Delivery [OQD] and On Time Delivery [OTD] of all resources over
time.

✅ Freelance Mechanical Engineer | CAD Modeling & Product Prototyping

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