zoltanberczi

Experience

• Project Management and Engineering Expert Self-Employed · Self-employed May 2021 – Present 3 yrs 11 mos Budapest, Hungary Expert for Critical Product Problems and Project Management Solutions
  
  Project Management:
  - Requirements creation and analysis (QFD / Voice of the Customer)
  - Scope development
  - Project charter development
  - Integration, scope, schedule, cost, quality, communication, resource, stakeholder, risk and procurement management
  - Negotiation with sensitive stakeholders
  - APQP creation and maintenance
  - Technical project management
  - Risk and Opportunity analysis (FMEA, SWOT, Root cause, Expert judgement)
  - Risk and Opportunity response creation
  - Problem exit planning (PDCA)
  - Recovery of critical and complex projects and risks
  - Team building and people management
  - Life-cycle management
  - Methodology and Best practice creation
  - Sourcing, supplier search and development
  - Project Anchoring
  
  Engineering:
  - Product concept creation (incl. CAD concept)
  - Product and feature specification, requirements creation
  - Mechanical design of parts and assemblies according DFM / DFA / DFS
  - Parametrized 3D CAD modelling and 2D Drafting
  - Mechanical interface definition
  - Tolerance studies and calculations (GD & T)
  - Solutions alternatives cross-comparison (Trade-off analysis)
  - SPC grid creation
  - NPI process support
  - FMEA / DRBFM creation
  - Design change management and change expert judgement
  - On-site prototype building
  - Evaluation test and release criteria planning
  - Manufacturing process planning
  - Cross-Functional Team support
  - Product improvement / Design defect identification
  - Consultant for the full product development process and for manufacturing
• Sr. Development Engineer / Group Leader Perspective Robotics AG · Full-time Feb 2018 – Mar 2020 2 yrs 1 mos Zürich, ZH, Switzerland - Product scope and product requirement creation
  - Mechanical and mechatronic design from first concept until serial handover for injection molded, machined, vacuum formed plastic parts, machined, layup, autoclave and heat pressed carbon fiber parts, machined, sheet metal, stamped metal parts and electromotors (SolidWorks)
  - Managing sub-system development over the full development life-cycle, including serial manufacturing
  - Deadline and cost management
  - Cost and project analysis
  - Product development life-cycle creation
  - Design and product release and validation planning
  - Prototype manufacturing and testing
  - Sourcing and supplier development (mainly China, South-Korea and Europe)
  - Product development support from first concept up to serial production
  - Product development over the full life-cycle from the first idea to start of production
• Business Owner / Engineering Consultant Business Motivation Team Kft. · Self-employed Feb 2013 – Oct 2016 3 yrs 8 mos Budapest, Hungary - Identifying and Removing product design and development issues for injection molded parts, molding tools and final product (SolidWorks, CATIA V5)
  - Root cause analysis of complex problems and solution alternatives creation
  - Process development
  - CAD life-cycle development
  - APQP creation for injection molding tool development and manufacturing
  - Salesperson for climate chambers and weather testing stations
  - Weather test planning
• HVAC Lead Engineer / DC Engineering Manager Johnson Electric · Full-time Jan 2016 – Jun 2016 5 mos Hatvan, Hungary - Leading an HVAC DC actuator design and testing group
  - Syncing work with the Mexican, Swiss and US teams
  - Leading product development over the full life-cycle, including manufacturing support for plastic parts, PCB-s, electromotors and final product
  - Technical project management
  - Creating release testing plans (DV, PV) according customer standards
  - Design release and validation
  - Managing value creation, error prevention and error removing processes
  - Customer contact, and contact person for other departments
  - Resolving customer complaints
  - QFD and FMEA lead
• Lead Engineer Johnson Electric · Full-time Jun 2015 – Dec 2015 6 mos Hatvan, Hungary - Leading an HVAC DC actuator design team
  - CAD design (CATIA V5)
  - Technical project management
  - Creating release testing plans (DV, PV) according customer standards
  - Design release and validation
  - Customer contact, and contact person for other departments
• Design Engineer / Project leader ESCAD Austria (FACC) · Full-time Dec 2011 – Jul 2012 7 mos Ried im Innkreis, Upper Austria, Austria - CAD concept creation, design and manufacturing support for the full internal cargo section. Plastic components, glass fiber lining components, and equipment attachments. (CATIA V5)
  - Design team lead
  - Technical project management
  - Customer contact, and contact person for other departments
• Design Engineer / CAD Leader MAGNA Auteca · Full-time Sep 2008 – Nov 2011 3 yrs 2 mos Weiz, Styria, Austria - CAD concept creation, design, manufacturing support and change management of HVAC, turn light, mirror and grill shutter actuators, headlight and side turn indicator body components. Injection molded parts, aluminum parts, zinc die-cast parts and final product. (CATIA V5)
  - Recovery of critical design projects
  - Leading a small team
  - Creation and maintenance of a development change management tool
  - Creation and improvement of CAD design methodologies
  - Contact person for other departments
• Design Engineer Luehmann Ingenieur AG · Full-time Apr 2005 – Jul 2008 3 yrs 3 mos Buxtehude, NDS, Germany - Development and CAD design creation of custom cabin lining (CATIA V5)
  - Development and CAD design creation of plastic and glass fiber lining components, secondary structure, PSU channel, O2 system layout
  - Recovery of critical design projects
  - Leading small teams
  - Design release
  - VPM and CATIA V5 training of colleges
  - Customer contact, and contact person for other departments
  - Key role in design and development life-cycle method creation