satishnamala

Experience

• Technical Lead HCL TECHNOLOGIES · Full-time Nov 2016 – Jul 2024 7 yrs 8 mos Bengaluru, KA, India Project 1: SF6 Free Primary Switch Gear Development
  • Design & Development of 24kV Circuit Breaker that works with Pure Air(high
  pressure, Di-electric and Temperature rise requirements for 1250A), Design of
  Circuit breaker for higher currents(2000A & 2500A)
  • Responsible for Concept designs, BOM creations, Prototype drawings & CQCS
  • Bus-sectionalizer and Bus coupler - Design of cubicle, Design of Internal
  conductor design with Optimized cost & modular design for reuse in multiple
  cubicles with limited assembly numbers
  • Assisted Regensburg team for performing Mechanical, Di-Electric and Internal
  Arc Tests by Designing Circuit Breaker Assembly for GX1 & GX3, ARF-200
  Assembly, Cabling Clamp Assembly, Current Transformer Assembly made of
  moulded, forged, casted and sheet metal components
  
  
  • Project 2: 3D Assembly mechanism created for CB drive assembly for KITE project
  • Animation enabled mechanism developed in 3D for CB drive for Intermediate
  shaft charging, Earth-Disconnector operation, interlocking to check the
  interferences during operation and to ensure desired operational end limits.
  
  • Project 3: Legacy 3d, 2d creation for GHA, GMA, WI switch gear components.
  • Creating 3d, 2d of part and assembly drawings of more than 500 components.
• Senior Design engineer iLenSys Technologies Pvt Ltd · Full-time Dec 2012 – Aug 2014 1 yrs 8 mos Hyderabad, TS, India Product optimization of Micro Bulk Cryogenic Vessels 1000L – 3000L
  • New concept of building kits for various stages of Microbulk tank operation.
  • Carrying out head and shell thickness calculations.
  • New Piping layout using Creo piping module.
  • Managing team to achieve the targets on time.
  • Interact with customers to resolve work-related production feasibility queries
  • In order to meet the needs of the market provisions have been made to
  facilitate customer retention.
• Design Engineer Axiom Design Services, LLC · Full-time Nov 2010 – Nov 2012 2 yrs Bengaluru, KA, India New Product development of 100A, 250A, 400A 3phase distribution board
  • With the main aim of reducing foot print and reducing weight of the product,
  enclosures were designed with innovative profiles to achieve the desired
  strength with reduced sheet thickness & Steel busbar carriers from the
  conventional distribution board were replaced with Plastic carrier by choosing
  the specific material which suits high temperature environments and high
  di-electric strengths.
  • Innovative concepts for height adjustment mechanism of busbar carrier and
  Dead Front Cover closing mechanism.
  • Modular busbar support and Duct design allows clean routing of cables inside
  enclosure
  • Modeling, Assembly and Detailing of all components and Follow-up of
  prototype manufacturing.
  • Worked on Functional dimensioning, GD&T, Troubleshooting functional issues,
  follow-up of type testing.