Manojkumar Mani

Experience

• MECHANICAL DESIGN ENGINEER – CHASSIS SEGULA TECHNOLOGIES (P) LTD · Full-time Apr 2016 – Jun 2019 3 yrs 2 mos Chennai, TN, India Member Link & Rear Axle, Wheels & Exhaust System:
  ➢ Supported in Remote Engineering activities.
  ➢ Design change management process as per analysis data.
  ➢ Benchmarking the competitor vehicles and developing cost reduction ideas.
  ➢ Involved in project activities such as Localization and cost reduction
  ➢ Conducting feasibility study of alloy wheels with various styling surface 3D CAD data.
  ➢ Simulating FEA, DMU analysis for Alloy wheel as per Renault standard
  (ii)
  ➢ PLE & PLF check for alloy wheel and steel wheel as per Renault standard
  ➢ Optimizing the alloy wheel to meet the functional requirements and mass target.
  ➢ Coordinating with corporate Design Engineers (France, Korea & Romania)
  ➢ Exhaust parts & Heatshield Surface Design, Detailing work using Enovia
• MECHANICAL DESIGN ENGINEER MONTBLEU TECHNOLOGIES (P) LTD · Full-time Apr 2015 – Jul 2015 3 mos Coimbatore, TN, India Profile:
  Project Engineer Design, processing and detailing BIW fixture tools, quality checker, project stack holder and project management.
  Means:
  ➢ Design of Welding Fixtures (BIW) for Pre-Production Operation using CATIA V5 R22 as per GMNA standards.
  ➢ Lead initiatives and special assignments on team behalf.
  ➢ Organize project meetings along with Design team to review Drafting work delivery schedule.
  ➢ Layout of each unit and key sheet preparation, BOM generation, layout call outs, setup dimension, CCS placement are done according to the NAAMS standards.
  ➢ Using CHRYSLER & TATA for detailing with good project management skills improved quality of deliverables and improved schedule variance.
• MECHANICAL DRAUGHTSMAN TEJAS ENGINEERS (P) LTD · Full-time May 2012 – Sep 2014 2 yrs 4 mos Coimbatore, TN, India Profile:
  ➢ Create drawings and apply GD&T, Critical and Significant Characteristics.
  ➢ Understanding the Customer Standards & Expectations.
  ➢ Prepare engineering documents, and coordinate with customer, suppliers, and assembly Design.
  ➢ Knowledge in material selection.
  ➢ Have throughout working knowledge Design.
  ➢ Generate BOM’s maintain open issues lists, and typical engineering documents.
  ➢ Conduct component tolerance studies and assembly stack evaluations.
• MECHANICAL DRAUGHTSMAN GENERAL RAK GERMAN ENGINEERING FZC · Full-time Jan 2011 – Mar 2012 1 yrs 2 mos Ras Al-Khaimah, Ras al Khaimah, United Arab Emirates Body in White:
  BIW is a stage in the automobile manufacture where car body sheet metal(door, hood, deck lids etc) has been assembled before the components (chassis, motor so on) and trim (wind shield, seats etc) have been added.
  3D Modeling & 2D Drafting:
  Designing for the complete body shell (side body, under body, enclosures etc.) for the geo, respot and marriage stations.
  ➢ Designing of Welding fixtures.
  ➢ Designing of Checking fixtures & Roller Hemming fixtures.
  ➢ Designing of Robotic Grippers, Combo Grippers, Buffers (Storage), Docking stands.
  ➢ Creation of Bill of Materials & Detailing of units in the fixtures.
  ➢ Preparation of Layout sheet (for the single unit) & key sheet (for the Station)
• OPERATOR & SUPERVISOR (Injection Molding) SRI AMMAN PLASTICS COMPANY (P) LTD · Full-time Jul 2007 – Jan 2010 2 yrs 6 mos Namakkal, TN, India Profile:
  ➢ Knowledge of Robot and End-of-Arm Tooling used in injection molding.
  ➢ Understanding of Injection Molding machine process and operation.
  ➢ Great time-management skills and able to work well under pressure in order to meet deadlines.
  ➢ Experience with JIT manufacturing-broadcasting process.
  ➢ The ability to troubleshoot and diagnose pneumatic and hydraulic systems and install different components.
  ➢ Some experience operating and troubleshooting PLC’s and proximity sensors.
  ➢ The ability to use simple intricate measuring tools in order to inspect, compare and analyze components.
  ➢ Ensured parts meet Quality Standards.
  ➢ Manage and monitor employee labor distribution.
  ➢ Perform trouble shoot of defective parts and adjust accordingly.